When it comes to hydraulic machine repair, a shop with quality service and expertise is imperative to keep your equipment working as well as the original designer and manufacturer intended. Keeping your equipment in the best condition will prolong its lifespan, as well as how well they perform on your projects.
Why It's Important to Continually Inspect Your Machinery
The parts themselves can break down over time, but the hydraulic fluid can also degrade with use. If you do not keep up with routine inspections, the degraded parts can fail and contaminate the rest of the machinery. Parts that work harder and more consistently need to be repaired more often, such as hydraulic pumps and pistons. Other components that aren't in constant use, such as motors and certain valves, wear out slower, but they should be inspected as they are just as important for the machine's function. Each of the components, big or small, builds up to a high-functioning machine, and if one cog is broken, the rest will suffer.
When Should You Repair Versus Rebuild?
Repairing and rebuilding each offer their own benefits. A high-quality machine shop will know when to rebuild your machinery parts versus when to repair them.
Repair
A repair is meant to restore the part to its original function. However, whether the part can be repaired or not depends on the extent of the damage.
When hydraulic parts degrade from debris, sand, and fibers, the first step is to remove the contamination. Issues like corrosion and erosion can occur after continual use. Check the hoses and cylinders of your equipment for signs of problems. If your hoses show signs of misfitting, damage, or cracks, they need to be fixed or replaced. Cylinders can show signs of wear as well, such as pitting or scoring, and repairs that need to be done, especially if there are any leaks or odors coming from them.
Rebuild
A rebuilt part is dismantled and then reassembled with remanufactured parts. The new parts tend to function longer than repaired parts to restore the machinery. You can rebuild your components with all new pieces. Due to the complexity of rebuilding, your machine shop must do consistent testing to ensure the machinery as a whole works as it should.
For example, when fixing a hydraulic motor, rebuilding is more environmentally friendly. When you cannot repair certain valves or shafts and need to replace an entire motor, that process requires a lot of energy and creates more waste for landfills. When you choose to rebuild your hydraulic motor, fewer parts need to be made, which reduces waste.
Make sure to find a trusted machine shop that understands when to repair or rebuild your hydraulic machines. Having a knowledgeable machine repair shop ensures your equipment functions correctly, safely, and well for the long term. Contact a machine shop near you to learn more.
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